Low density front panel

Automotive lightweighting is a perpetual theme. A 10% reduction in vehicle weight can improve fuel efficiency by 6%–8%. Reducing vehicle weight by 100 kg can decrease CO₂ emissions by approximately 5 g/km. For new energy vehicles (NEVs), cutting 100 kg in weight can increase driving range by 10%–11%, reduce battery costs by 20%, and lower daily operating losses by 20%.
Over the years, our lightweight resin solutions have been widely applied in commercial vehicles (air deflectors, front panels, etc.), passenger cars (rear liftgates, underbody shields), rail transit (car bodies, seats, restrooms), refrigerated trucks (compartment panels), and new energy vehicles (battery covers).

    

project name
low density front panel
product 
UPR + LPA
UPR EL-6138 + LPA EL-8119 & LPA EL-8114H
process
SMC Compressing

Features

Low-density SMC reinforced with nano-modified materials; achieves nearly 25% weight reduction without compromising performance.

Automotive lightweighting is a perpetual theme. A 10% reduction in vehicle weight can improve fuel efficiency by 6%–8%. Reducing vehicle weight by 100 kg can decrease CO₂ emissions by approximately 5 g/km. For new energy vehicles (NEVs), cutting 100 kg in weight can increase driving range by 10%–11%, reduce battery costs by 20%, and lower daily operating losses by 20%.
Over the years, our lightweight resin solutions have been widely applied in commercial vehicles (air deflectors, front panels, etc.), passenger cars (rear liftgates, underbody shields), rail transit (car bodies, seats, restrooms), refrigerated trucks (compartment panels), and new energy vehicles (battery covers).

 

Application Areas:

 

Commercial Vehicles

Air deflectors / Engine hoods / Bumper assemblies / Front panels / Footsteps / Fuel tank brackets

SMC process–Unsaturated resin system + LPA

End user: Shaanxi Heavy Duty Truck, Dongfeng Motor, etc.

 

Passenger Cars

Battery covers / Rear liftgates / Underbody shields

SMC process– Unsaturated / Vinyl ester resin systems

HP-RTM process – Modified epoxy resin

PCM process – Modified fast-curing flame-retardant epoxy prepreg

 

Rail Transit

Train nose sections / Window frames / Seats / Restroom modules / Foldable tables / Side panels

SMC process – Unsaturated resin system + LPA

Hand lay-up process – Flame-retardant resin system

Refrigerated Trucks – Compartment panels

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